SYNC 200 series – IED Protocol Upgrade Module

SYNC 200 series – IED Protocol Upgrade Module

With the advent of superior protocols like IEC 61850, there is an increasing need for Intelligent Electronic Devices (IEDs) to be compliant with these new protocols while still maintaining interoperability with legacy ones. Kalkitech’s SYNC 200 series of embedded chip products act as upgrade cards for incorporating latest smart grid substation and metering protocols in existing IED equipment design.

SYNC 200 module series offer the IED manufacturers the ability to upgrade to support almost any protocol like IEC 61850, DNP3.0, IEC 608570-5-101 / 103 / 104 and DLMS/COSEM with minimal change in product design, enabling faster go-to-market, while saving on R&D and product development costs. Additionally, the incremental R&D efforts in keeping up with the latest protocol developments is borne by experienced professionals from Kalkitech rather than the device manufacturers, allowing them to focus on their core strengths.

 

SYNC_200_series2

Specifications

General
  • Enables faster go-to-market
  • Provides extensive support for integration and testing: Starter Kit available for all SYNC 200 models along with free remote support
  • Interface options for TTL, I2C, SPI, GPIO 
  • Can be customized to consume less power from end device 
  • Provides flexibility in connectivity using General Purpose Inputs / Outputs 
  • Available in with Serial + Ethernet / Fibre Optic versions
Software features
  • Supports many-to-many protocol conversions. Compatible with more than 30 protocols
  • Meets high processing capabilities required for IEC 61850 GOOSE* Stores sequence of events
  • Automatic startup and initialization following power restoration
  • Device management using SNMP/web-server
  • Time synchronization using IEC60870/DNP3/SNTP
Reliability
  • KEMA Certified IEC 61850 Server
  • Supports temperature range from -40C to +85C
Security
  • NERC-CIP security compliant
  • IEC62351 support
  • SSL VPN with AES, DES or 3DES encryption
Scalability & Upgradability
  • Full modem serial port for modem plug-in
  • Add-on Ethernet / Fibre Optic port available
  • Option for adding customer specific applications

SYNC 200 series comes in numerous models for varying performance and dimension requirements.

1-SYNC_211 SYNC 211 (OEM S1) One serial and one Ethernet port for low scale protocol conversion; very small form factor. It is an ultra-compact embedded module with an ARM7 based processor, one 10/100 Base T Ethernet network interface, and one TTL serial interface. SYNC 211 enables the future-proofing of legacy devices at an attractive price-point. Dimensions: 36.7 mm x 19.05 mm x 21.69 mm
2-SYNC_221 SYNC 221 (OEM S2) Two serial ports and one Ethernet port for medium/high duty protocol conversion like IEC 61850; small form factor.SYNC 221 is the latest model in Kalkitech’s SYNC 200 series and is designed for the flexibility and performance requirements of small but powerful devices like RTUs and Relays. It has two TTL serial interfaces as well as one 10/100 Base T Ethernet interface. Dimensions: 45mm x 40mm x 21.6mm.
SYNC 200 Series_Model Variants_SYNC 241_V1 SYNC 241 (OEM S4) Four serial ports and one Ethernet port for medium/high duty protocol conversion like IEC 61850; medium form factor. SYNC 241 offers the scalability of 4 TTL interfaces and one 10/100 Base T network interface as well as support for upto 20GPIOs, all in a form factor that is suitable for most applications. Dimensions: 55.4mm x 62.2mm x 24mm
4-241_v3 SYNC 241 CUProvides the same functionality as the SYNC 241 and differs only in size. Dimensions: 55.4mm x 62.2mm x 36mm mm.SYNC 241 FOWill have one fiber optic (FO) interface instead of the one 10/100 Base T network interface. Dimensions: 55.4mm x 62.2mm x 32mm.
  • Alarm Annunciators
  • Capacitor Banks
  • Circuit Breakers
  • Data Loggers
  • Energy Meters
  • Industrial Ethernet Switches
  • Intelligent Electronic Devices (IEDs)
  • Programmable Logic Controllers (PLCs)
  • Protection Relays
  • Remote Terminal Units (RTUs)
  • Switchgears
  • Transformer Monitoring Systems

Kalkitech has built a Developer Kit that will help test and integrate Kalkitech’s SYNC 200 modules into the vendor end devices quickly and with minimal costs.  The developer kit comes with the necessary developer board and sample embedded modules hardware, configuration tools and documentation.  In addition, up to 20 hours of free Technical Support is available.

5-development-kit

SYNC 205 Development board provides a development platform for the SYNC 200 products and projects all the features of a SYNC 200 module for testing and integration. The developer can use the board for customized development of the SYNC 200 products and to explore the possibility of integrating the device into the system. This development platform provides developers with opportunities to implement and test solutions and also to verify the various operations work as intended.

The main features of the development board are:

  • Four serial RS232 ports with full modem on COM 1 and Console port
  • RS485 support
  • On-Board RTC
  • Wide power input range
  • GPIO expansion with LED indication
  • Sockets for various SYNC 200 modules

The development board includes the following:

  • SYNC 200 Development Board
  • SYNC 200 series Quick Start Guide
  • SYNC 211/ 221/ 241 – 2 numbers
  • Easy Connect Configuration Tool (CD)
  • RS232 DB9 Female to DB9 Female Cross
  • User Manuals for Development board
  • Cable – 2 numbers
  • Ethernet Cross Cable -1 number
  • Power Adapter 12V

 

SPECIFICATION SHEET SYNC 211 SYNC 221 SYNC 241
General Management Kalkitech EasyConnect configuration utility/web server/SNMP & SSH Interface over secure network
Maintenance Direct over debug port or console port
System Protocols TCP/IP, UDP/IP, SMTP, POP, HTTP, FTP, SNMP, ICMP, DHCP, BOOTP, Telnet, DNS,ARP, PPPoE, DDNS
Device Security NERC/CIP compliant, SSHv2
Communication Security IEC62351-3 and -5 (DNP3 secure authentication), SSL based VPN tunnel using Blowfish/AES/3DES
Logic Programming AND/OR/NOT/Bit SHIFT/Split/Index support for digital and analog data delay operations
Network Management SNMP Agent
Approvals IEC 61850-10 KEMA *
Communication Capability Interfaces TTL/GPIO/ETHERNET/I2C/SPI
Protocol Support for external communication IEC 60870-5-101/103/104, DNP3 serial/TCP, Modbus RTU/ASCII/TCP, IEC62056-DLMS, IEC61850, IEC61400
Protocol Support for internal communication IEC 60870-5-101/103, DNP3 serial, Modbus RTU/ASCII/TCP, IEC62056-DLMS, ABB - RP570, 571, SPA bus, SEL - SEL451, 421, 311, 300G, Schneider - SEPAM Modbus, Areva - Courier, RTK, EXCOM, CMC Master, SPORT, Triguard Peer to Peer Flexible to add proprietary protocol
Supported Data Point IEC61850, SPA Not Available 800 800
DNP3, IEC60870, Modbus and other Proprietary Protocols 1000 3000 3000
Communication Interfaces Serial  1 TTL Interface  2 TTL Interface  2 TTL Interface
GPIO Not Available 4-11 IO ** 16 to 48 IO **
I2C I2C Master
Baud Rate  110bps- 115.2kbps
Ethernet 1 RJ 45 Port 1 Port  1 Port
Connector 1 x RJ45 1 RJ45 1 ST Type
Physical layer 10/100 Mbps (auto-sensing) 100 Mbps
Isolation 1500VAC min per IEEE802.3/ANSI X3.263 Not required
Mode NA NA NA Multi mode
Wavelength NA NA NA 1300nm
Power Requirements Power Supply 3.3 VDC
Consumption 900mW 2W
Physical Dimensions (H x W x D) 21.69mm X19.05mm X 35.7mm 21.6mm X 40mm X 45mm 21.6mm x 55mm x 63mm
Weight (In grams) 20 20 20
LED indications LAN Link/Status
Environmental Operating Temperature -40 to 85 °C
Relative Humidity 5% - 95% RH non-condensing